Thinking outside the box
No matter what size or shape you're looking for, Chilltainers unique customisable profile makes anything possible.

We have an extensive range of 1 and 2-piece 'off the shelf' products or we can cost-effectively customise a solution that's just right for you.
Because Chilltainers are made from corrugated cardboard
with a metallised polyester coating, they can be easily diecut
and formed into any shape - just like a cardboard box.
Chilltainers Sizes and Specifications




Single Piece Chilltainers (Home Delivery, Courier)
Code Style Dimensions (LxWxH) mm Volume litres Approx. weight capacity
84445 HD - Redelivery 230 x 160 x 105 4 1-2 kgs
84446 HD - Small 366 x 283 x 105 11 5-8 kgs
84602 HD - Medium 366 x 283 x 140 14.5 9-14 kgs
544200 HD - Oyster 2T 410 x 335 x 125 17 10-15 kgs
550560 HD - Oyster 4T 410 x 335 x 170 23 12-16 kgs
88569 HD - Large 519 x 290 x 175 26 15-19 kgs
544363 HD - Lobster 1pc 550 x 318 x 181 32 18-22 kgs

88569 - left and above

Two Piece Chilltainers (Lid & Base, Telescope Style, B2B, Export)
Style Dimensions (LxWxH) mm Volume litres Approx. weight capacity
510184 - Salmon 680 x 315 x 160 34 20-25 kgs
529211 Lobster L&B 545 x 370 x 220 50 20-25 kgs
518810 - Kingfish HOG 740 x 272 x 200 40 20-25 kgs
Tuna - small Made to order 160 tbc
Tuna - large Made to order 329 tbc

510184 Salmon box

510184 Salmon box

Oyster and Shellfish box

Crayfish & Lobster box

Customise Chilltainers for your needs
Customising Chilltainers is as easy as customising a cardboard box. The possibilities are endless.
Shown below are a few examples of boxes we've made in the past. Whether they are 1-piece, 2-piece,
self-locking or glued, Chilltainers provide a durable, thermally efficient and attractive option for chilled
packaging. Talk to us about your requirements, we're happy to help.

One Piece General and Drinks boxes (RSC non-leak proof)
Code Style Dimensions (LxWxH) mm Volume litres Approx. weight capacity
534991 Large RSC Made to order 49 20-25 kgs
535790 Medium RSC Made to order 24 15-20 kgs
545945 Beverage Box RSC 285 x 215 x 210 13 6-12 kgs
525152 Carry Handle Beverage Box RSC Made to order 13 6-12 kgs
Other sizes made to order      

General purpose chiller boxes
Code Style Dimensions (LxWxH) mm Volume litres Approx. weight capacity
  Self Lock Box Made to order tbc tbc
  Medium Made to order tbc tbc
  Small Made to order tbc tbc
EcoMats and EcoPockets
EcoMats and EcoPockets from Chilltainers are compostable specialised wool box liners, made from 100% recycled products including ‘waste’ wool from wool processing. They are ideal for transporting and shipping chilled food products. EcoMats and EcoPockets improve the thermal efficiency of Chilltainers to extend travel time, allowing your produce to go further for longer.

You save cost by using less gel coolant for each box, while enjoying the benefit of a more eco-friendly alternative. EcoMats are less bulky than gel packs and are made from home compostable film and natural wool fibres.
PLEASE NOTE: EcoMats and EcoPockets are delivered vacuum-sealed and must be aerated before use. Simply pierce the film at either end and bags will aerate automatically.
Code Style Size (LxW) mm Approx. weight
CT-Medium Small EcoMat 280mm x 360mm 400gsm @10mm
CT-Large Large EcoMat 280mm x 500mm 400gsm @10mm
CT-Pocket EcoPocket 380mm x 390mm 400gsm @10mm
Chilltainers are so easy to erect and pack
2-piece Chilltainers

Assembly can be manual or inline mechanically. Manual assembly can be done by hand or by using a jig.
Jig assembly can be as fast as 12 seconds for each of the lid and base.
Manual Assembly
Watch the short video below to see how easily a 2-piece salmon container can be assembled by hand.

Jig Assembly
Assembly using a jig can take only a matter of seconds. View the video below to see a jig assembly.

1-piece Chilltainers
Watch the short video to see how easily a 1-piece Chilltainer can be erected by hand.

How to pack a Chilltainer
The short video below demonstrates 4 key steps for packing a Chilltainer to get the best results.